Description
Main Features:
This machine adopts machinery instead of the traditional cylinder position the sensor control, higher precision and more stable
Automatic linear piston filler is designed for completely automatic, multiple position, inline dispensing of liquids and pastes in volume ranging from 50ml to 1000m per cycle. Available in4, 6, 8, 10 ,12 and 16 nozzle configurations to match specific production requirements, Dual lane option is available to increase production by 100% while preserving valuable line space.
Linear piston liquid filling machinery is manufactured with a 304 stainless steel frame, It comes standard with PLC control and touch screen HMI ensuring reliable, repeatable control with minimal operator intervention, Precision bored, heavy- walled metering cylinders dispense product at accuracy up to +/- 0.2%, High-precision, servo motor driven screw movement faster and more precise than pneumatic system, food grade stainless steel and plastics for sanitary operations or use,anodized aluminum components, plus many more features available with motorized conveyor and indexing package for integrated container handling and positioning, No container/No fill feature detects missing or mispositioned containers to prevent waste and product spillage. Unique variable, separate speed control and actuator of a dual-stage fill provides precise “no spill” control for top-off applications or filling difficult products.
Empty bottles are staged on the main drive conveyor prior to entering the piston filler. Bottles enter the filler and are counted by optical sensors to ensure the correct numbers of bottles are in position. Once in place, bottles are locked in position by the pneumatically operated bottle clamping mechanism. This ensures bottles are located correctly under each filling head to minimize under or over-fills. The filling process begins as a series of stainless steel valves descend into the bottles for fast, accurate and consistent filling. After target volume is achieved, the out-gate cylinder withdraws itself from its position and allows the filled bottles to go further on the conveyor for the sealing operations
The machine adopts the double-force clip bottle device, the mouth is more accurate locating.
Features:
- Equipped with a bottle mouth localizer to make the machine suitable for different shapes of bottles including irregular bottles
- “No drip” filling nozzle can assure that dripping and stringing will not happen.
- This machine has functions of “no bottle no fill”, “malfunction check and malfunction scan automatically”, “security alarm system for abnormal liquid level”.
- The parts are connected with clamps, which makes the machine easy and quick to disassemble & assemble and clean.
- The series of machine has compact, reasonable configuration and nice, simple appearance.
- Filling mouth with anti-drip function, can be changed to lift for high foam products.
- Material feeding device control box on the feeding, so that material is always kept at a certain range to ensure the accuracy of filling volume.
- Rapid adjustment to achieve the overall filling volume, with counter display; the amount of each filling head can be individually fine-tuned, convenient.
- With PLC programming control, touch-type man-machine interface, convenient parameter setting. Fault self-diagnosis function, clear failure display.
- Filling head is an option, easy maintenance without affecting the other single head when filling.
Machine Parameters
Model | Filling Volume | The Number of Filling Nozzles | Air Consumption (Unit:L/min) | Dimensions (Unit:mm,without conveyor) |
TCL6-500 | 50-500ml | 6 | 500 | L1200*W1095*H2100 |
TCL 8-500 | 8 | 600 | L1500*W1095*H2100 | |
TCL 10-500 | 10 | 700 | L1800*W1095*H2100 | |
TCL 6-1000 | 100-1000ml | 6 | 700 | L1200*W1095*H2211 |
TCL 8-1000 | 8 | 800 | L1500*W1095*H2211 | |
TCL10-1000 | 10 | 1000 | L1800*W1095*H2211 |