- Project Overview
In March 2023, the client, Ceshcha, contacted our company through our official website. Through communication and understanding with him, he currently operates a small beer filling production line with stable market demand and sales channels. With the growth of market demand, the existing production lines of customers are no longer able to meet the increasing production demands. Therefore, the client has decided to invest in a new beer filling production line. - Project objectives
- Production capacity: The production line can reach 4000 bottles per hour, including glass bottles and crown caps.
- Automation level: It is required that the production line be highly automated to reduce manual intervention and improve production efficiency.
- Equipment configuration: The production line should include full process equipment such as filling, sealing, labeling, etc., and ensure efficient coordination between the equipment in each link.
- Quality control: The equipment must have a strict quality control system to ensure that the produced wine meets international drinking standards.
- Reasons why customers choose us
At the beginning, the customer consulted online about technical issues related to gas filling equipment. The customer used to have a beer filling production line with a relatively small output. With the assistance of our technical staff, our sales personnel provided constructive suggestions to help the customer solve the problem. Our diversified product line allows us to customize production lines according to customer needs, supporting the production of different flavors and types of beer. Strong adaptability: We can provide suitable solutions for both small-scale breweries and large-scale industrial production.
- High quality materials and components
High quality raw materials: The equipment and materials we use meet high standards to ensure the safety and hygiene of our products.
Strong durability: The equipment is designed to be durable and capable of long-term stable operation in high load production environments. - Problems encountered during project debugging and their solutions
4.1 Temperature control failure
Problem: The temperature control system cannot accurately adjust the temperature.
Solution: Check if the temperature control sensor is working properly and calibrate the temperature sensor regularly. Ensure that there are no leaks in the cooling or heating system and keep the equipment in good operating condition. Leakage or seepage
4.2 Problem: Production interruption caused by pipeline or container leakage.
Solution: Regularly check the sealing of pipelines and valves, replace them with suitable materials, and quickly repair the leaking parts.
Uneven mixing system
4.3 Problem: Uneven mixing of ingredients leads to differences in taste.
Solution: Check the operation status of the mixing device to ensure uniform mixing. You can increase the stirring time or adjust the stirring speed.
Automation system malfunction
4.4 Problem: The automation control system has malfunctioned, resulting in the interruption of the production process.
Solution: Maintain and upgrade the automation control system, regularly backup programs, and establish emergency manual operation guidelines to cope with unexpected situations.
Gas transportation issues
4.5 Problem: CO2 or nitrogen delivery system malfunctions, resulting in insufficient gas pressure.
Solution: Check the gas pipeline and storage tank to ensure that there are no leaks in the system and replace the gas tank in a timely manner, monitor the gas pressure
- Customer feedback
The customer is very satisfied with the solution we provide, especially the efficiency and stability of the production line, as well as the timeliness of after-sales service, which have been highly appreciated. They believe that this production line has laid a solid foundation for the company’s future development and look forward to continuing to benefit from the advanced technology and high-quality services provided by our company in future cooperation.
